Introduction
Polyethylene (PE) is a thermoplastic available as high-density polyethylene or low-density polyethylene. High-density polyethylene, referred to as HDPE, is mainly used in blow molding and has high temperature resistance, oil resistance, steam permeability and environmental stress cracking resistance. PE also offers good electrical insulation, impact resistance and temperature resistance.
Applications: Consumer goods, toys, food containers and closures, automotive parts.
Behavior: To avoid deformation, mold temperature should be controlled to keep the cooling uniform and stable. HDPE has a high crystallization ability, and the temperature of the mold has an impact on the crystallization of the plastic part.
Properties | Metric | |
---|---|---|
Density | 1.01 – 1.20 g/cc | 0.0365 – 0.0434 lb/in³ |
Hardness | 68 – 113 | 68 – 113 |
Tensile Strength (Yield) | 13.0 – 65.0 MPa | 1890 – 9430 psi |
Tensile Strength (Ultimate) | 22.1 – 49.0 MPa | 3210 – 7110 psi |
Elongation at Yield | 0.62 – 30 % | 0.62 – 30 % |
Elongation at Break | 3.0 – 150 % | 3.0 – 150 % |
Dielectric Strength | 18.0 – 50.0 kV/mm | 457 – 1270 kV/in |
Melt Temperature | 180 – 274 °C | 356 – 525 °F |
Surface Finish
Painting
Painting the surface of a part improves its aesthetic appearance and can provide brand recognition to consumers. In addition, painting can have a protective effect on parts.
Screen Printing
Screen printing is a printing technique where a mesh is used to transfer ink onto a substrate, except in areas made impermeable to the ink by a blocking stencil.
Design Guideline
Wall Thickness
Between 1 mm and 3 mm
Keeping walls as thin and constant as possible will reduce warping and sinking
Thickness gradient
Wall thickness should increase by no more than three times
Transition between thicknesses can be made smoother with fillets
Internal edges
Rounded, more than half wall thickness
Add fillet with largest possible radius
External edges
Rounded, full wall thickness plus internal fillet
Add fillet with largest possible radius
Draft angle
Increase draft by 1° for every 25 mm (for parts taller than 50 mm)
Add draft to ease ejection and avoid drag marks
Textured finish
Increase draft angle by 1-2°
Increase draft to ease ejection and avoid drag marks
Get Your Parts Into Production Today
Only 4 simple steps to complete your project. Follow the instruction and give it a try!
Upload Files
Get Quotation
Place an Order
Start Production
Latest news and stories
Understanding Plastic Fabrication Processes: A Complete Guide
Plastics are versatile materials with plenty of polymer options. They are among the most common […]
Ceramic CNC Machining: Another Option for Custom Manufacturing
It could be quite a cumbersome task to choose the best material for your manufacturing […]
The Overmolding Design Guide You Must Never Forget
Overmolding is an injection molding process where you cast a layer of resin (usually a […]